New actuators and their applications: from nano actuators to mega actuators

The present report describes R&#38;D activities on new actuators undertaken at our laboratory at Okayama University for the past three years. These activities include various types of actuators, such as electromagnetic, electrostatic, piezoelectric, pneumatic, and hydraulic actuators, ranging in size and force from the nano to the mega range. These actuators are described in four categories: microactuators, power, intelligence, and novel principle.</p

Development of intelligent McKibben actuator

The aim of this study is to develop an intelligent McKibben actuator with an integrated soft displacement sensor inside, so that displacement of this actuator can be controlled without having any extra devices attached. In addition, the high compliance which is a positive feature of the McKibben actuator is still conserved. This paper consists of four main parts. First of all, different types of soft displacement sensors made out of rubber were composed, and tested for their functional characteristics. Secondly, the intelligent McKibben actuator was developed with the soft displacement sensor incorporated within. Then, experiments of the position servo control with a single intelligent McKibben actuator were carried out. At last a robot arm mechanism was designed with two intelligent McKibben actuators, and those experimental results showed a great potential for its future applications.</p

Development of active icosahedron and its application to virtual clay modeling

We have developed an active link mechanism for physical man-machine interaction. We report an active icosahedron consisting of intelligent cylinders and its application to virtual clay modeling. Intelligent pneumatic cylinders are newly developed to realize active link mechanisms. This cylinder aims at a novel cylinder in which various sensors and control devices are built. Active link mechanisms are highly integrated and enhanced by intelligent cylinders. A control system is built for the active icosahedron. In the control system, a key element is a control program implementing drawing of a virtual model on display and controlling of active links. Virtual clays are deformed by the program based on the apex positions converted from cylinder lengths. The active icosahedron realized dynamic interaction with virtual objects in PC, showing the potential of the devices as a haptic interface.</p

A miniature inspection robot negotiating pipes of widely varying diameter

The purpose of this research is to realize a small robot which can negotiate pipes whose diameter varies widely during the robot's course. A new in-pipe locomotion mechanism named &#34;snaking drive&#34; is proposed in this paper and its potential and fundamental characteristics are shown with experimental data of the prototype model. First, in the sections 2 to 5, the basic traveling characteristics of the snaking drive mechanism are discussed: a theoretical formula of the fundamental characteristics and control algorithm are derived, the motions of the robot are simulated on a PC, and the prototype model was designed, developed, and tested. Next, in the sections 6 and 7, additional control algorithms for the front link are derived. They are necessary for steering at T-branches and L-bends of pipes, and also for camera view stabilization. Their performances are also shown by software simulation and experiments. The prototype robots moved in pipes whose diameter varies between 55 mm to 331 mm with the maximum speed of 22 mm/s. The paper also shows that the prototype negotiates T-branches and L-bends of pipes with inspection capability through a camera mounted on the robot.</p

Development of intelligent McKibben actuator with built-in soft conductive rubber sensor

This study aims at the development of an intelligent McKibben actuator, in which a soft rubber displacement sensor is integrated. Recently, the McKibben actuator has attracted engineers because of light weight, high output power and high compliance. But in the case of using it for servo control at present, the systems need encoders or potentiometers, therefore the systems tend to grow in size and take away from compliance which is an important advantage for a safe and secure mechanism. We have developed a soft displacement sensor and incorporated it in a McKibben actuator, named it the intelligent McKibben actuator, and proved its potential.</p

Nutation motor : a new direct-drive stepping motor for robots

A new type of stepping motor, named nutation motor was developed. This motor has a reduction mechanism consisting of a pair of bevel gears, realizing high torque and high resolution stepping motion. Three prototypes, two pneumatic nutation motors and an electric nutation motor, were designed, developed, and tested. We show the basic driving principle and the experimental results in this paper.</p

Pneumatic direct-drive stepping motor for robots

A new type of pneumatic stepping motor, named pneumatic nutation motor, was developed. This motor achieves stepping positioning of 720 steps/rotation without any electrical devices or sensors mounted on the servo mechanisms. This makes the motor possible to be used under hazardous conditions such as in water and in strong magnetic fields where conventional electromagnetic motors cannot be used. The motor torque is so big that the motor can be used as a direct motor. In this report, the driving principle and design of this motor are presented. Its characteristics are analyzed experimentally and theoretically. The motors were applied to a parallel linkage mechanism with six degrees of freedom. The mechanism shows that the pneumatic nutation motors can be used as a direct servo motor for robot mechanisms.</p

A cylindrical micro ultrasonic motor using micro-machined piezoelectric vibrator

A micro ultrasonic motor using a micro-machined cylindrical bulk piezoelectric vibrator is introduced. This motor consists of the vibrator, a glass case and a rotor. The diameter of the piezoelectric vibrator is 0.8 mm and that of the motor case is 1.8 mm. Since the stator transducer is fixed at the end of the cylinder, it is easy to support the vibrator and the structure of the motor is not complicated. In addition, the vibrator and rotor are supported by the glass case. This is important for the micro ultrasonic motor because it is difficult to support the vibrator when the vibrator is miniaturized. We have fabricated and evaluated the cylindrical shaped traveling type micro ultrasonic motor using this vibrator.</p

A miniature inspection robot negotiating pipes of widely varying diameter

Abstract The purpose of this research is to realize a small robot which can negotiate pipes whose diameter varies widely during the robot&apos;s course. A new in-pipe locomotion mechanism named &quot;snaking drive&quot; is proposed in this paper and its potential and fundamental characteristics are shown with experimental data of the prototype model. First, in the sections 2 to 5, the basic traveling characteristics of the snaking drive mechanism are discussed: a theoretical formula of the fundamental characteristics and control algorithm are derived, the motions of the robot are simulated on a PC, and the prototype model was designed, developed, and tested. Next, in the sections 6 and 7, additional control algorithms for the front link are derived. They are necessary for steering at T-branches and L-bends of pipes, and also for camera view stabilization. Their performances are also shown by software simulation and experiments. The prototype robots moved in pipes whose diameter varies between 5 5 m m to 331mm with the maximum speed of 22 d s . The paper also shows that the prototype negotiates T-branches and L-bends of pipes with inspection capability through a camera mounted on the robot

A micro snake-like robot for small pipe inspection

The goal of this research is development of a micro robot which can negotiate pipes whose diameter varies widely. The robot mechanism is based on &#34;snaking drive&#34;. First, in section 1 to 4, basic characteristics of the snaking drive are discussed: the principle of the snaking drive is shown, theoretical fundamental formulas are derived, and the motions of the robot are simulated. Second, in section 5, a micro robot was designed, fabricated and tested. And fundamental experiments of the robot are shown. Third, in section 6, two application experiments are shown: one is a stabilization of camera image, and the other is a robot steering at branches. The robot moved in pipes whose diameter varies between 18 mm to 100 mm with the maximum speed of 36 mm/s. And the robot could negotiate T-branches and L-bends of pipes.</p